Amerigo offers FLANGED MOUNTED GEARED MOTORS to our clients as per their industry requirements.The Flange Mounted Geared Motors are ideally suited for various industrial applications. The Flange-mounted geared motors are used in various industrial and commercial applications where compact, high-torque, and efficient power transmission is required.
Flange-mounted geared motors are used in various industrial applications where a compact and efficient power transmission system is required. Their technical parameters can vary depending on the application, but the key specifications typically include:
1. Mechanical Specifications :
Mounting Type: Flange-mounted (B5, B14, or custom flange). Gear Type: Helical, bevel, worm, planetary, or spur gears. Gear Material: Hardened steel, alloy steel, cast iron, or bronze (for worm gears). Gearbox Housing Material: Cast iron, aluminum, or stainless steel. Bearing Type: Ball or roller bearings. Lubrication: Oil bath, grease, or synthetic lubricant. Enclosure Type: IP55, IP65, or higher for protection against dust and water. Vibration & Noise Levels: Typically low, depends on design and precision.
2. Electrical Parameters:
Motor Type: Induction motor, synchronous motor, or permanent magnet motor. Power Rating: Ranges from 0.09 kW to 200 kW or more. Voltage: 230V, 400V, 690V (single-phase or three-phase). Frequency: 50 Hz or 60 Hz. Insulation Class: F or H (for high-temperature applications). Efficiency Class: IE2, IE3, or IE4 (high-efficiency motors). Cooling System: TEFC (Totally Enclosed Fan Cooled), TENV (Totally Enclosed Non-Ventilated).
3. Performance Parameters:
Gear Ratio: 3:1 to 1000:1 or higher. Torque Output: From a few Nm to thousands of Nm. Speed Output: Typically 0.1 RPM to 1500 RPM.
Efficiency: Varies by gear type (Helical: ~96%, Worm: ~50-90%, Planetary: ~98%). Service Factor: 1.0 to 2.5 (depends on load conditions).
4. Environmental & Safety Features:
Ambient Temperature Range: -20°C to +60°C (depends on motor and lubrication). Shock & Vibration Resistance: Designed for industrial applications.
Explosion Proof Option: Available for hazardous environments (ATEX-certified). Brake Option: Electromagnetic or mechanical brakes for holding torque.
Special Features of Flanged Mounted Geared Motors :
Material Handling & Conveyors :
Used in conveyor belts, roller conveyors, and bucket elevators for smooth and controlled movement of materials in industries like logistics, warehousing, and manufacturing.
Industrial Machinery:
Common in machine tools, textile machines, packaging machines, and printing presses, where precise speed and torque control is essential.
Cranes & Hoists:
Provides the necessary torque for lifting heavy loads in overhead cranes, gantry cranes, and hoisting mechanisms.
Pumps & Fans:
Drives centrifugal pumps, blowers, and industrial fans in HVAC systems, water treatment plants, and chemical industries.
Food & Beverage Industry:
Used in mixers, kneaders, and conveyors for food processing where hygiene and reliability are critical.
Mining & Quarrying:
Powers crushers, belt conveyors, and drilling machines for efficient material extraction and transportation.
Steel & Cement Plants:
Drives rotary kilns, ball mills, and material feeders, ensuring continuous operation under harsh conditions.
Robotics & Automation:
Provides precise speed and torque control in robotic arms, assembly lines, and automated guided vehicles (AGVs).
Agriculture & Farming Equipment:
Used in grain conveyors, augers, and irrigation systems for efficient operation in agricultural processes.
Marine & Offshore Applications:
Drives winches, anchor handling systems, and propulsion units in ships and offshore rigs.
Flange-mounted geared motors are preferred due to their compact design, easy installation, high efficiency, and ability to handle high loads with minimal maintenance.